Hereunder we will explain our way of working after we got you inquiry be email or skype:
Once we have received your inquiry by email our product designers will study your CAD files. and we will make a quotation within a 2-3 days. (We accept IGES/STEP/Parasolid/.Prt files ). usually within 3-4 days. If you have a 2d final we can also make a rough estimation, but before tooling we need 3d cad files. Our engineering team can covert 2d files to 3d files.
Based on your annual estimated production quantities, product life cycle and product material, we will determine the right tool steel and cavities for you. And of course we will give you a fair tool price and part price.
After you have accepted the quotation we will study thoroughly your 3d cad files and where necessary change these for an optimal injection production. Within 3 days we will present you a Mould drawing. On the mould drawing you will find several side views of the to be injected part or product. Also you will see the number of cavities you have ordered.
Important mould parts such as the ejector pins, the sprue gate will or hot-runner will be discussed.
Once the mould drawings are accepted, we can start buying tool steel and standard tool parts. Once these arrive our qualified plastic injection mold makers will inspect the mold steel and the ordered standard mold components
We will start the cnc maching and EDM-ing of the tool. The time to finish the manufacturing of the tool depends on the complexity of the injection mould. Usually we have a lead time of 5-7 weeks. But in case your project is urgent we offer rapid tooling services ( 3-4 weeks) , We can even produce it , near our factory faster by RTV molding, using silicone molds.
Once the tool is completed we will make a test shot and send you the first out of tool (T1) to your address.
For more information about mold-making for the medical industry read here. The medical industry is one the fastest markets using injection molded plastics products. The medical industry requires that medical products must be quality controlled to avoid failures and save the medical practitioner and his employer from lawsuits.
Check here how the car industry has benefitted for injection molding technology: The car industry has benefited much from injection molding process. Molded plastic parts from the smallest component to body panels of vehicles can be massed produced using Injection molding techniques. The high quality and low cost production of automobile accessories has encouraged suppliers and customers to turn to injection molded auto parts. The accessories produced from injection molding machines are areas of automotive interior applications, exterior applications, fueling system, and under-hood applications.
Read here more about mold design and material sed for injection mold making. Mold or Mould or die are the terms used to describe the tooling used to produce plastic parts in injection molding. Since molds have been expensive to manufacture in the western world, they were usually only used in mass production where thousands of parts were being produced. Typical molds are constructed from hardened steel, pre-hardened steel, aluminum, and/or beryllium-copper alloy.Triple-c makes also injection molds for the toy industry learn here more about toysindustry.html